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Reverse Engineering Services in China

From physical part to accurate CAD: 3D scanning, modeling, redesign.

Convert physical components into accurate parametric CAD models for redesign, manufacturing, analysis and legacy part replacement.

Reverse Engineering
Service Overview

What this service covers

Reverse engineering turns a physical part — sometimes the only one left — into accurate, manufacturable digital data. Our reverse engineering service in China combines high-resolution 3D scanning, industrial CT for internal geometry, professional CAD modeling and engineering judgment to produce parametric models, drawings and manufacturing data that match the original part within stated tolerance.

Typical projects include legacy spare-part digitization where the original drawings are lost or were never produced, competitive product benchmarking, redesign of an existing part for a new manufacturing process, and capture of complex hand-finished geometry such as cast iron heritage parts, automotive body panels and consumer-product surfaces.

Every project begins with intent capture: do you need a watertight mesh for 3D printing? A parametric solid model editable in your CAD system? A drawing for machining? A hybrid model with as-scanned freeform surfaces and parametric prismatic features? The answer drives the scanning strategy, the modeling approach and the deliverable format.

Typical Applications

Where this service is used

  • Legacy spare-part digitization
  • Reverse engineering of complex internal geometry (with CT)
  • Competitive benchmarking
  • Redesign for new manufacturing process
  • Heritage and automotive restoration
  • Surface capture for ergonomics and industrial design
Inspection Equipment

Equipment in our network

Blue Light Structured-Light 3D Scanners
Articulated-Arm and Handheld Laser Scanners
Industrial CT for internal geometry capture
Geomagic Design X / SOLIDWORKS / NX CAD workstations
Inspection / deviation software (GOM Inspect, PolyWorks)
Inspection Scope

What we measure & report

  • 3D scanning of physical parts (external and internal)
  • CAD model reconstruction — mesh, surface or parametric solid
  • Engineering drawing generation with GD&T
  • Reverse engineering of complex freeform geometry
  • Legacy part digitization and digital archiving
  • Product redesign and DFM support
  • Documentation packages ready for manufacturing
Industries Served

Where our customers operate

Automotive ComponentsMold & ToolingIndustrial MachineryConsumer ProductsHeritage Restoration
Laboratory & Field Photos

Equipment, reports and on-site work

Physical part vs. reconstructed CAD model
Physical part vs. reconstructed CAD model
Structured-light 3D scanning in progress
Structured-light 3D scanning in progress
CT-based capture of internal geometry
CT-based capture of internal geometry
Final CAD package with engineering drawings
Final CAD package with engineering drawings
Real Project Case Studies

How we've solved real customer problems

Customer names redacted under NDA. Project descriptions reflect the engineering work actually performed.

Legacy Gearbox Housing Digitization
Industrial Machinery

Legacy Gearbox Housing Digitization

Challenge
European machinery operator needed spare housings for 1980s equipment; original drawings lost.
Approach
Blue-light scan + CT for internal oil galleries; parametric SolidWorks reconstruction with full GD&T drawings.
Outcome
Customer manufactured spares at a fraction of OEM price; machinery operational life extended 10+ years.
Consumer Goods

Consumer Product Surface Capture

Challenge
Industrial designer needed to reproduce ergonomic grip from a hand-sculpted clay master.
Approach
High-resolution structured-light scan, NURBS surfacing in Geomagic Design X, deviation < 0.1 mm.
Outcome
Designer received editable CAD surface; tooling produced first article matching the clay master.
Frequently Asked Questions

Reverse Engineering — what customers ask

Can you reverse engineer parts with hidden internal features?+

Yes — we combine external 3D scanning with industrial CT to capture internal cavities, ribs and threaded features that no external scan can see.

What CAD formats do you deliver?+

Native SolidWorks, NX, Creo, CATIA, Inventor and STEP/IGES neutral formats. Drawings as PDF, DWG and DXF.

How accurate is the reconstructed CAD?+

We typically deliver geometry within ±0.05 mm of the physical part for prismatic features and ±0.1 mm for freeform surfaces, with the deviation map documented in the report.

Ready to start?

Request a quote for reverse engineering today.

Tell us about your part — we respond within one business day with scope, methodology and quotation. NDA available before disclosure.